DN32 Electromagnetic Flowmeter

The main components of DN32 electromagnetic flowmeter are: measuring tube, electrode, excitation coil, iron core and yoke housing. Electromagnetic flowmeter is mainly used to measure the volume flow of conductive liquid and slurry in closed pipelines. Including highly corrosive liquids such as acid, alkali, salt, etc.

Specification

 Product  Electromagnetic flow meter
 Model  SUP-LDG
 Diameter nominal  DN15~DN1200
 Nominal pressure DN15 - DN250, PN ≤1.6MPa
DN300 - DN1000, PN ≤1.0MPa
DN1200, PN ≤0.6 MPa
Higher pressure can be customized
 Accuracy ±0.5% F.S. (Flow speed > 1m/s); ±0.5% F.S.±2mm/s (Flow speed <1m/s)
 Repetitiveness 0.16%
 Liner material Neoprene (CR), Polyurethane (PU), PTFE (F4), PFEP (F46), PFA
 Electrode material 316L Stainless Steel, Hastelloy C, Hastelloy B, Ti, Ta, Pt
 Medium temperature Neoprene: -10…+60℃ Polyurethane: -10…+60℃ PTFE/FEP: -10…+120℃ PFA: -10…+120℃
 Power supply 85-245VAC,50/60Hz, 22VDC-26VDC
 Structure type  Compact type, Remote type
 Ingress protection  IP65, IP68(remote type only)
 Product standard  JB/T 9248-2015

Description

The main components of DN32 electromagnetic flowmeter are: measuring tube, electrode, excitation coil, iron core and yoke housing. Electromagnetic flowmeter is mainly used to measure the volume flow of conductive liquid and slurry in closed pipelines. Including highly corrosive liquids such as acid, alkali, salt, etc.

Technical parameters of 
DN32 electromagnetic flowmeter :
1. Instrument accuracy: pipeline type 0.5 level, 1.0 level; insertion type 2.5 level
2. Measuring medium: various liquids and liquid-solid two-phase fluids with conductivity greater than 5μS/cm.
3. Flow rate range: 0.2~8m/s
4. Working pressure: 1.6MPa
5. Ambient temperature: -40℃~+50℃
6. Medium temperature: PTFE lining ≤180℃; Rubber lining ≤65℃
7. Explosion-proof mark: ExmibdⅡBT4
8. Explosion-proof certificate number: GYB01349
9. External magnetic interference: ≤400A/m
10. Housing protection: Integrated type: IP65;
Separate type: Sensor IP68 (5 meters underwater, * for rubber lining); Converter IP65
11. Output signal: 4~20mA.DC, load resistance 0~750Ω
12. Communication output: RS485 or CAN bus
13. Electrical connection: M20×1.5 internal thread, φ10 cable hole
14. Power supply voltage: 90~220V.AC, 24±10%V.DC
15. Power consumption: ≤10VA

Classification by excitation method:

To generate a uniform and constant magnetic field, it is necessary to select a suitable excitation method. For example, according to the excitation current method, there are DC excitation, AC (power frequency or other frequency) excitation, low-frequency rectangular wave excitation and dual-frequency rectangular wave excitation.

1. DC excitation:
DC excitation uses direct current or magnets to generate a constant uniform magnetic field. The advantage of this DC excitation transmitter is that it is little affected by the interference of the AC electromagnetic field, so the influence of the self-inductance phenomenon in the liquid can be ignored. However, the use of a DC magnetic field can easily polarize the electrolyte liquid passing through the measuring pipe, that is, the electrolyte is electrolyzed in the electric field to produce positive and negative ions. Under the action of the electric field force, the negative ions run to the positive electrode and the positive ions run to the negative electrode, which will cause the positive and negative electrodes to be surrounded by ions of opposite polarity, seriously affecting the normal operation of the instrument. Therefore, DC excitation is generally only used to measure non-electrolyte liquids, such as liquid metal flow (mercury at room temperature and liquid steel, lithium, potassium at high temperature), etc.

2. AC excitation:
Most electromagnetic flowmeters used in industry use AC excitation of industrial frequency (50Hz) power supply to generate alternating magnetic field, avoiding polarization interference on the surface of DC excitation electrode. However, using AC excitation will bring a series of electromagnetic interference problems (such as orthogonal interference, in-phase interference, zero drift, etc.). Now AC excitation is being replaced by low-frequency square wave excitation.

3. Low-frequency square wave excitation:
There are two types of low-frequency square wave excitation waveforms: binary (positive-negative) and ternary (positive-zero-negative-zero), and its frequency is usually 1/2~1/32 of the industrial frequency. Low-frequency square wave excitation can avoid orthogonal electromagnetic interference of AC magnetic field, eliminate industrial frequency interference caused by distributed capacitance, suppress eddy current caused by AC magnetic field in pipe wall and fluid, and eliminate polarization phenomenon of DC excitation.

Measuring performance requirements of electromagnetic flowmeter:

1. Accuracy level:
The accuracy level and allowable error of flowmeter within the specified flow range shall comply with the provisions of Table 1. The relative indication error is used to indicate the flowmeter error.
2. Reference error:
Reference error can also be used to indicate the error of flowmeters used for instantaneous flow indication. The allowable error series should comply with the provisions of Table 1. The accuracy grade will no longer be given in the bid for the calibration results, but the allowable error will be used, and FS should be marked after the allowable error, such as ±0.5%FS.
3. Error expression method and selection principle:
In a calibration of a flowmeter, the flowmeter error expression method should be given according to one of the accuracy grades and reference error; for flowmeters that use a combination of relative indication error and reference error to indicate the error, a unified method should also be used to indicate the error in a calibration. 4. Repeatability:
The repeatability of the flowmeter shall not exceed 1/3 of the allowable error value specified for the corresponding accuracy grade.

Technical data of the whole machine and sensor:

Fluid temperature

—Body type

70℃

Separate type

Neoprene lining

80℃; 120℃ (please specify when ordering)

Polyurethane lining

80℃

PTFE lining

100℃; 150℃ (please specify when ordering)

Fluorinated ethylene propylene (F46)

Screening PFA

Signal electrode and ground electrode materials

Stainless steel 0Crl8Nil2M02Ti, Hastelloy C, Hastelloy B, titanium, tantalum, platinum/iridium alloy, stainless steel coated with tungsten carbide

Electrode scraper mechanism

DN300—DN3000

Connection flange material

Carbon Steel

Grounding flange material

Stainless steel 1Crl8Ni9Ti

Imported protective flange material

DN65—DN150

Stainless steel 1Crl8Ni9Ti

DN200~DN1600

Carbon steel + stainless steel 1Crl8Ni9Ti

Sewage flow meter housing protection

DNl5~DN3000 Separate rubber or polyurethane lined sensor

IP65 or IP68

Other sensors, - body flow meters and separate converters

IP65

Spacing (separated type)

The distance between the converter and the sensor is usually no more than 100m

Lining options:

Sewage flow meter lining material

Main performance

Medium temperature

Scope of application

—Body type

Separate type

 

Polytetrafluoroethylene (F4)

It is a plastic with stable chemical properties. It can withstand boiling hydrochloric acid, sulfuric acid, concentrated alkali and various organic solvents.

70℃

100℃ 150℃ (special order required)

1. Strongly corrosive media such as concentrated acid and alkali. 2. Sanitary media.

Fluorinated ethylene propylene (F46)

Same as F4, but with higher wear resistance and negative pressure resistance than F4.

Same as above

 

Polyvinyl fluoride (Fs)

The upper limit of applicable temperature is lower than that of polytetrafluoroethylene, but the cost is also lower.

80℃

 

Neoprene

1. Excellent elasticity, high tearing force, good wear resistance. 2. Resistant to corrosion by general low-concentration acid, alkali, and salt media, but not resistant to corrosion by oxidizing media.

80℃ 120℃ (special order required)

Water, sewage, slightly abrasive mud and slurry.

Polyurethane rubber

1. Excellent wear resistance.

2. Poor corrosion resistance.

80℃

Neutral and highly abrasive ore slurry, coal slurry, mud

Selection of inlet protection flange and grounding flange (or grounding ring):

Orchid species

Scope of application

Grounding flange (or grounding ring)

Suitable for non-conductive pipes such as plastic pipes, but not required for sensors with ground electrodes.

Imported protective flange

It is used when the medium is highly abrasive.

 

Electrode selection

Electrode Materials

Corrosion and wear resistance

Stainless steel 0Crl8Nil2M02Ti

Used for weakly corrosive media such as industrial water, domestic water, sewage, etc., suitable for industrial sectors such as petroleum, chemical industry, steel, as well as municipal administration, environmental protection and other fields.

Hastelloy B

It has good corrosion resistance to hydrochloric acid of all concentrations below the boiling point, and is also resistant to corrosion by non-chlorinated acids, alkalis, and non-oxidizing salt solutions such as sulfuric acid, phosphoric acid, and organic acids.

Hastelloy C

It can resist corrosion from non-oxidizing acids such as nitric acid, mixed acid, or mixed medium of chromic acid and sulfuric acid, as well as corrosion from oxidizing salts such as Fe, Zn, Cu, or other oxidants such as hypochlorite solution above room temperature and seawater.

titanium

It is resistant to corrosion from seawater, various chlorides and hypochlorites, oxidizing acids (including fuming sulfuric acid), organic acids, and alkalis. It is not resistant to corrosion from purer reducing acids (such as sulfuric acid and hydrochloric acid), but if the acid contains oxidants (such as nitric acid, Fc++, Cu++), the corrosion is greatly reduced.

Tantalum

It has excellent corrosion resistance and is very similar to glass. It can resist corrosion from almost all chemical media (including boiling hydrochloric acid, nitric acid and sulfuric acid below 150°C) except fuming sulfuric acid and alkali. It is corrosion-resistant in alkali.

Platinum/Titanium Alloy

It is resistant to almost all chemical media, but is not suitable for aqua regia and ammonium salts.

Stainless steel coated with tungsten carbide

Used for non-corrosive and highly abrasive media.

Note: Due to the wide variety of media, their corrosiveness is affected by complex factors such as temperature, concentration, flow rate, etc., so this table is for reference only. Users should make their own choices based on actual conditions, and if necessary, corrosion resistance tests should be conducted on the selected materials, such as hanging plate tests.

Flow range comparison table:

Diameter mm

Flow range m3/h

Diameter mm

Flow range m3/h

φ15

0.06~6.36

φ450

57.23~5722.65

φ20

0.11~11.3

φ500

70.65~7065.00

φ25

0.18~17.66

φ600

101.74~10173.6

φ40

0.45~45.22

φ700

138.47~13847.4

φ50

0.71~70.65

φ800

180.86~18086.4

φ65

1.19~119.4

φ900

228.91~22890.6

φ80

1.81~180.86

φ1000

406.94~40694.4

φ100

2.83~282.60

φ1200

553.90~55389.6

φ150

6.36~635.85

φ1600

723.46~72345.6

φ200

11.3~1130.4

φ1800

915.62~91562.4

φ250

17.66~176.25.

φ2000

1130.4~113040.00

φ300

25.43~2543.40

φ2200

1367.78~136778.4

φ350

34.62~3461.85

φ2400

1627.78~162777.6

φ400

45.22~4521.6

φ2600

1910.38~191037.6

Precautions for installing electromagnetic flowmeter:
1. The installation dimensions must be calculated accurately, otherwise it is easy to leak or fail to install.
2. The flow direction of the fluid must be consistent with the flow direction arrow on the sensor surface.
3. The electrode axis of the flowmeter must be approximately horizontal, otherwise it will affect the measurement accuracy.
4. The flanges on both sides of the sensor must be kept parallel, otherwise it is easy to leak.
5. In order to avoid the formation of vortex flow after installation, it should be ensured that the process piping, seals, and flowmeter coaxial connections cannot be staggered.
6. When installing the flowmeter, it is strictly forbidden to weld close to the flowmeter flange to avoid burning the flowmeter lining.
7. For process pipelines of different properties, the corresponding grounding method should be adopted (see sensor grounding).
8. For corrosive media, it should be installed vertically, and the measured medium flows from bottom to top, so as to avoid the deposition of solid particles in the flowmeter pipeline, make the lining corrode evenly, and extend the service life.
9. For measuring pipes with a diameter greater than 200mm, a telescopic head can be used for convenience.

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